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Space and HI-REL

Vectron uses its precision design and manufacturing capabilities to be the world’s leading supplier of crystal controlled oscillators, crystal filters and crystal units to those OEM’s servicing the world wide space industries. Typical applications include Deep Space Exploration, Commercial & Defense Satellites and Ground Base ICBM Silos. In addition, Vectron is the world’s leading supplier of precision and space grade frequency control products, with heritage on both military and space programs dating back to 1958. Vectron’s HI–REL manufacturing facility in Mt. Holly Springs, PA supplies the worlds leading producers of commercial and military satellites through its experienced staff and world class manufacturing plant.
 

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Oscillators Face The Final Frontier

HI–REL XO   MIL-PRF-55310   TCXO   EMXO   OCXO   VCXO   HI–REL Precision Crystals  HI–REL Crystal Filters  

HI–REL Clock Oscillators (XO)
XO (Crystal Oscillator or Clock Oscillator) = An uncompensated, fixed frequency, oscillator that does not contain the means for reducing the Frequency vs Temperature characteristic. The XO is the least accurate form of crystal oscillator.

A Space Level Clock Oscillator without generating an SCD?

Vectron's OS-68338 Spec. is the answer! Vectron International has created a general specification for HI–RELiability Space Clock Oscillators that can be used in the absence of a customer generated SCD. Vectron's' OS-68338 specification has become the industry standard by many of the leading satellite OEM's. This specification defines the design, assembly and functional evaluation for a wide variety of TTL and ACMOS clock oscillators for various mechanical configurations. We invite you to download this specification from our website. All of the models listed below are fully qualified and have a proven track record in space applications. Save Time. Save Money. Go the proven route. Use the OS-68338 Specification. The following are excerpts from our spec.


Model Selection Chart
Space
Model #
Package Style Output Frequency
Range Available
Input Voltage Output Waveform Frequency Accuracy
at Room Temperature
Frequency Stability over
Temperature Range *
1101
12 Lead Flatpack 0.35 MHz to 100 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1102
14 Lead Flatpack 0.35 MHz to 100 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1103
16 Lead Flatpack 0.35 MHz to 100 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1104
20 Lead Flatpack 0.35 MHz to 100 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1105
14 Pin DIP 0.35 MHz to 100 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1106
20 Lead Ceramic 0.35 MHz to 100 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1113
40 Pad LCC 0.35 MHz to 100 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1115
4 Pin 1/2 DIP 0.35 MHz to 100 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1116
J-Lead SMT 0.35 MHz to 100 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1118
4 Pad 5 x 7 mm 0.70 MHz to 54 MHz 3.3 or 5.0 ACMOS ±15 ppm max ±50 ppm max
1107
12 Lead Flatpack 0.35 MHz to 100 MHz 3.3 or 5.0 TTL ±15 ppm max ±50 ppm max
1108
14 Lead Flatpack 0.35 MHz to 100 MHz 3.3 or 5.0 TTL ±15 ppm max ±50 ppm max
1109
16 Lead Flatpack 0.35 MHz to 100 MHz 3.3 or 5.0 TTL ±15 ppm max ±50 ppm max
1110
20 Lead Flatpack 0.35 MHz to 100 MHz 3.3 or 5.0 TTL ±15 ppm max ±50 ppm max
1111
14 Pin DIP 0.35 MHz to 100 MHz 3.3 or 5.0 TTL ±15 ppm max ±50 ppm max
1112
20 Lead Ceramic 0.35 MHz to 100 MHz 3.3 or 5.0 TTL ±15 ppm max ±50 ppm max
1114
40 Pad LCC 0.35 MHz to 100 MHz 3.3 or 5.0 TTL ±15 ppm max ±50 ppm max
1117
J-Lead SMT 0.35 MHz to 100 MHz (1) 3.3 or 5.0 TTL ±15 ppm max ±50 ppm max
Frequency Stability ±50ppm max -155° to +125°C.
Contact the factory for ACMOS requirements extending to 160MHz (Vectron model PX-369)
(1) For 1117 w/+5V, frequency range limited to 70 MHz


An example of building a Part Number using our OS-68338 Specification:




Screening Options
Operation Listing Requirements & Conditions Option
A
Option
B
Option
C
Option
D
Option
E
Option
F
Option
G
Option
X
Screening MIL Class Similarity K
100%
B-
100%
S-
100%
K+
100%
B
100%
S
100%

100%
EM
100%
Non-Destruct Bond Pull MIL-STD-883, Meth 2023 Completed During Assembly
Internal Visual MIL-STD-883, Meth 2017, Class K, Meth 2032, Class K Completed During Assembly
Stabilization (Vacuum) Bake MIL-STD-883, Meth 1008, Cond C 150° C, 48 hours min. Completed During Assembly
Thermal Shock MIL-STD-883, Meth 1011, Cond A NR NR X NR NR X NR NR
Temperature Cycle MIL-STD-883, Meth 1010, Cond B, 10 cycles Cond C Cond B Cond B Cond C Cond B Cond B Cond B NR
Constant Acceleration MIL-STD-883, Meth 2001, Cond A, Y1 Plane only, 5000 g's X X X X X X X NR
Particle Impact Noise Detection MIL-STD-883, Meth 2020, Cond B X X X X X X NR X
Electrical Testing, Pre Burn-In Tests per Table 3, Nominal Vcc & Temp X X X X 3/ X X X X
Freq. Temp Slew Text Operating Temp. range, frequency plotted at 1.0°C steps AR AR AR AR AR AR NR NR
1st Burn-In MIL-STD-883, Meth 1015, Condition B X
160 Hrs
X
160 Hrs
X
240 Hrs
X
160 Hrs
X
160 Hrs
X
240 Hrs
X
160 Hrs
NR
Electrical Testing, Intermediate Tests per Table 3, Nominal VCC & Temp X NR NR X 4/ NR NR NR NR
2nd Burn-In MIL-STD-883, Meth 1015, Condition B 160 Hrs NR NR 160 Hrs NR NR NR NR
Electrical Testing, Post Burn-In (Group A) Tests per Table 3, Nominal VCC & Extremes
and Nominal Temp & Extremes
X X X X 5/ X X Nom Vcc NR
Seal: Fine Leak MIL-STD-883, Meth 1014, Cond A2
5 x 10-8 atm cc/sec max
X X X X X X X X
Seal: Gross Leak MIL-STD-202, Meth 112, Cond D X X X X X X X X
Radiographic Inspection MIL-STD-883, Meth 2012 X AR AR X AR X NR NR
Solderability MIL-STD-883, Meth 2003 6/ 6/ 6/ 6/ 6/ 6/ 6/ 6/
External Visual & Mechanica MIL-STD-883, Meth 2009 X 7/ X 7/ X 7/ X 7/ X 7/ X 7/ X 7/ X 7/
Aging, 30 Day 8/ (M55310 Group B) MIL-STD-55310, Para 4.8.35.1 NR NR NR NR 13 pcs X 9/ NR NR
Note: Footnotes are defined in OS-68338 document
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High Frequency HI–REL Clock Oscillator (XO)


Space
Model #
Package Style Output Frequency
Range Available
Input
Voltage
Output
Waveform
Frequency Accuracy
at Room Temp
Frequency Stability
OTR
Overall
Tolerance
(All Conditions
for 10 yrs)
PX-369
20 Lead Flatpack 100 to 160 MHz 3.3V
5.0V
ACMOS ±15 ppm ±50 ppm
-55 to 125°C
±100 ppm
PX-209
16 Lead Flatpack 10 MHz to 300 MHz +15V Sinewave ±15ppm ±40ppm
-20 to +65C
(custom ranges available)
±100ppm


MIL-PRF-55310, Class S Oscillators

Vectron International is the only company qualified to supply Class S Oscillators in accordance with MIL-PRF-55310. Vectron is QPL listed for MIL-PRF-55310/16.

Space
Model #
Package Style Output Frequency
Range Available
Input
Voltage
Output
Waveform
Initial Accuracy @ +23°C Frequency Stability
over OTR
M55310/16S
14 Pin DIP 375 KHz to 80 MHz 5V TTL ±15 ppm ±50 ppm
-55° to +125°C


HI–REL Temperature Compensated Crystal Oscillators (TCXO)

Model Selection Chart
Space
Model #
Package Style Output Frequency
Range Available
Input Voltage Output Waveform Frequency vs. Temperature
2101
24 Pin DDIP 0.300 to 100 MHz +3.3V or +5V CMOS See Chart Below
2102
32 Lead Flatpack 0.300 to 100 MHz +3.3V or +5V CMOS See Chart Below
2103
24 Lead Flatpack 0.300 to 100 MHz +3.3V or +5V CMOS See Chart Below
2104
14 Lead Flatpack 0.300 to 100 MHz +3.3V or +5V CMOS See Chart Below
2111
24 Pin DDIP 10 to 225 MHz 5V, +12V or +15V Sine See Chart Below
2112
32 Lead Flatpack 10 to 150 MHz 5V, +12V or +15V Sine See Chart Below
2113
24 Lead Flatpack 10 to 425 MHz +12V or +15V Sine See Chart Below
2114
14 Lead Flatpack 10 to 150 MHz +5V, +12V or +15V Sine See Chart Below


An example of building a part number using our DOC200103 specification:



Screening Options

Option Code S C B X
Screening (By Class Similarity) Mil-PRF-55310
Class 'S'
Mil-PRF-55310
Class 'B' modified
Mil-PRF-55310
Class 'B'
Engineering Model
(EM)
Non-Destruct Wire Bond Pull 100% N/A N/A N/A
Internal Visual M883, Method 2017
for Class 'S'
M883, Method 2017
for Class 'B'
M883, Method 2017
for Class 'B'
M883, Method 2017
for Class 'B'
Stabilization Bake 48hrs minimum @ 150°C 48hrs minimum @ 150°C 48hrs minimum @ 150°C 48hrs minimum @ 150°C
Thermal Shock M883, Method 1011,
TC 'A'
N/A N/A N/A
Temperature Cycling M883, Method 1010,
TC 'B'
M883, Method 1010,
TC 'B'
M883, Method 1010,
TC 'B'
N/A
Constant Acceleration M883, Method 2001,
TC 'A' (5000g, Y1 Axis only)
M883, Method 2001,
TC 'A' (5000g, Y1 Axis only)
M883, Method 2001,
TC 'A' (5000g, Y1 Axis only)
N/A
Seal Test (Fine & Gross) 100% 100% 100% 100%
PIND M883, Method 2020,
TC 'B'
M883, Method 2020,
TC 'B'
N/A N/A
Electrical Test Frequency, Output Levels, Input Current @ +25°C only @ +25°C only @ +25°C only @ +25°C only
Burn-In (Powered with load) +125°C for 240 hours +125°C for 160 hours +125°C for 160 hours N/A
Electrical Test Frequency, Output Levels, Input Current @ +25°C & Temp
Extremes
@ +25°C & Temp
Extremes
@ +25°C & Temp
Extremes
N/A
PDA 2% applies to input
Current @ +25°C
10% applies to input
Current @ +25°C
10% applies to input
Current @ +25°C
N/A
Radiographic M883, Method 2012 N/A N/A N/A
Group 'A' Testing 100% Sample per
Mil-PRF-55310
Sample per
Mil-PRF-55310
N/A
Group 'B' Testing (30 day Aging @ +70°C) 100% Sample per
Mil-PRF-55310
Sample per
Mil-PRF-55310
N/A
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Evacuated Miniature Crystal Oscillator (EMXO)
An EMXO is a unique miniaturized oven controlled oscillator in an evacuated enclosure. This design provides a very small physical size, low profile, low power consumption, excellent aging performance and tight temperature stabilities.


EMXO Space Platform
Space Model No. Legacy
Part No.
Package Size Output Frequency
Range Available
Input Voltage Output Waveform Freq Stability as tight as
EX-209
EX-245 0.93" x 1.03" x 0.35" 10 MHz to 40 MHz 5V HCMOS or Sinewave 30 ppb


Oven Controlled Crystal Oscillator (OCXO)
AN OCXO is either an XO or VCXO combined with an oven maintaining the crystal unit at a precise temperature over the operating temperature range. The OCXO is the most accurate of all crystal oscillators.


OCXO Space Platforms
Space Model No. Legacy
Space Model #
Package Size Output Frequency
Range Available
Input Voltage Output Waveform Freq Stability as tight as
OX-249
C4992 1.39" x 0.8" x 0.515" 5 MHz to 120 MHz 5 Sine, CMOS 20 ppb
OX-029
C4993 3.0" x 2.0" x 1.0" 1 MHz to 125 MHz 5,12,15 Sine 5 ppb
Due to the complexity of OCXO's, we recommend that you contact our MIL/Space Applications Engineer to discuss your needs and arrive at the best solution for your application.
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HI–REL Voltage Controlled Crystal Oscillators (VCXO)


VCXO Space Platforms
Space
Model #
Legacy
Space Model #
Package Style Output Frequency
Range Available
Input Voltage Output Waveform Absolute Pull Range Temperature Range
VX-509
5116 9 x 14 mm J Lead 1 MHz to 85 MHz 5 or 3.3 ACMOS ±50 ppm -40°C to +85°C
VX-409
C1794 4 Pin DIP 0.375 MHz to 40 MHz 5 CMOS ±50 ppm -40°C to +85°C
VX-209
487Y(HHHH) 16 Lead Flatpack 10 MHz to 200 MHz 15 Sine ±50 ppm -40°C to +85°C
VX-189
487Y(HHHH) 24 Lead Flatpack 201 MHz to 500 MHz 15 Sine ±50 ppm -40°C to +85°C
Absolute Pull Range (APR) is the minimum guaranteed amount the VCXO can be varied from the center frequency. It accounts for degradations due to temperature aging, power supply and load variations.
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HI–REL Precision Crystals


Precision Crystal Space Platforms
Product PDF Frequency
Range (MHz)
Std Operating
Temperature
Shock Vibration Package Size Package
Mounting
Option
XR-R
(HC35/TO-5)
7 to 225 -55°C to 200°C 100g, 6ms 20g, 10 to 2kHz HC-35/TO-5
0.200" to 0.265" tall
Thru-hole
XR-U
(HC37/TO-8)
2.5 to 140 -55°C to 200°C 100g, 6ms 20g, 10 to 2kHz HC-37/TO-8
0.155" to 0.265" tall
Thru-hole
XR-B
(HC43)
2.2 to 210 -55°C to 200°C 100g, 6ms 20g, 10 to 2kHz HC-43 Cold Weld
0.440" to 0.530" tall
Thru-hole
SMD
XR-A
(HC49)
2.2 to 210 -55°C to 200°C 100g, 6ms 20g, 10 to 2kHz HC-43 Resistance Weld
0.440" to 0.530" tall
Thru-hole
SMD
SQ580   4.2 to 30 -55°C to 200°C 100g, 6ms 10g, 10 to 2kHz 8.2mm x 8.2mm x 2.5mm SMD
SQ760   8 to 50 -55°C to 200°C 1500g, 0.5ms 20g, 10 to 2kHz 6.2mm x 3.65mm x 1.1mm SMD
• Custom design for different package size, higher operating temperature and higher shock & vibration requirements is available, please consult factory.

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HI–REL Crystal Filters


Vectron International is the worldwide leading supplier of HI–REL filter products. Whether your application is ground based or space flight, military or commercial, Vectron has the engineering capability and manufacturing expertise necessary to assure the success of your project. Our HI–REL heritage extends to the origin of the space age, and our participation in HI–REL projects is unequalled in the industry.

Filters are available using either discrete or monolithic (BAW) filter crystal technology. Phase or amplitude matching, amplitude equalization, delay equalization, phase linearity, and pulse response analysis and testing may be considered. Vectron engineers use advanced software to accurately model and analyze designs in terms of both linear and electromagnetic characteristics.

Product capability: Crystal (BAW) filters (discrete and monolithic resonator)







Our engineering team is available to discuss higher level integrated assemblies. Call our switchboard at 717-486-3411 and ask to speak to a crystal filter engineer.


SAW Filters
Model No. Frequency (MHz) Bandwidth (MHz) Insertion Loss (dB) Package Size (mm)
TFS35A 35.42 1.7 17 13 x 6
TFS1575D 1575.42 20 5 3 x 3
TFS1227 1227 20 4.5 3 x 3
TFS140E 140.455 0.05 5 11 x 5
TFS188A 188 0.6 4.8 11 x 5
TFS457 457.5 24 2.7 5 x 5
TFS590 590 0.4 6 7 x 5
TFS1220 1220 0.2 4 3.8 x 3.8
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